Rajay Owners Manual

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. : ,--;.::~.:.,:x~ ,:,.;,._ : .’.;;, i ‘. I . 2, ZEEVICE ‘. /, 2. 3. 4. ’ , c _-. .; _. , ..___ --. -.-- -- -.- . __ .r I 1’ -._ c.. !‘. :. * ,:;.*, I. :..L8. ’ I 1 __ !; ;. : ‘: i-c ? ;, --- , -- .-_-___.-_- :I..-: .. \ “,, i. 8. .; : _ __ -.--- \ ,,.’‘/’ 2 ,,‘- L. a.1 LYCOMiNC iL?-320 L’ i E~.K,INE i ---_- , _-____.,/ .----. -.- _ .._--- _..___--.. :* , OIL PRESiURE LU0!?iC/YhlT 15 REGULATED TO REDUCTtON VALVE TLIRBUCHARCCR TO 40-50 PSI ’ . .-.’-,!I)/ TUR5ffCHARGER - LUBE SCAVE t PUMP RETURN OIL LjNE L : .!I* _;’ . . I 0 . ko N 0 . N” i 0 0 f-1 . N N XII . Turbocharger Scavenge System * .. .. ..I ; I Iten 110. \ .;:. . . ,_., .’ :. _, :‘:: ..’ : -. .a,Part ,-. i.:‘. :I Fart Numbor 2 Tee 1 Ho30 Assy (RH Eng.) .. 1 Hose Assy (LH Eng.) . ;.': ..::..IAN822-6-6D ,. ,I,:..._ \ 4 : : : ');..,;,y RJ 1045-l (LH Eng. 2 Elbow 1 Scovongo 5,. 1691-c 4 Gasket (Lye) 6 RJ 06l.L 2 7 iemi-&& 2 Nipple 8 :' .Y 62400&-0170 2 Hoso Asog cj AN823-6D 2 Elbow 2 Bushing 2 Elbow 2 Elbow 2 Nipple .” ., ‘62Qoo-G-0240 2A : ,: B .,.-.:.: 6&000-6-0270 3 1, Nam? ‘: . 10 ._ i .;.,.I” AN92-5D .: u : 12 , :, uIi2215-4 ._,- ,' '.': hT822-4-4 Jasy '. .' 1 i-. ,\iC,! < Pump -'. ' ';: _ ( ), ;Ji. ,: ' Scavongo F,Ump ‘, , I ; .'.' ,--. Sk ,’:.. ,. .. A. /.’ -.. / ,. : 9.: _, h - Y P / I TURBO 'IVlN COMANCKE Engine Air Item No. 1 R3 0617-3 RJ 0617-5 : 4 l-U 0621-q AN4?OU+-5 2 7 8 9 AN960-4L RJ 0606 AN960-6L LIZZD62-P8x2 AE7371W82 QS2OOM36H 10 RJ 9503-78-19 11 AN'737TW91 12 QS2OOM ,!&I RJ 0632 NAS183-4-a 13 14 15 16 17 18 :9 20 21 22 23 z 25 26 27 I, Part Number *lD~5/1&3D~3/8 505 AN%&416 AN 310-L RJ 9502-20-22-66 AN3-L4 AN960-10 AN737TUlO7 QS200M 56K AN366F-1032 AN42&3-4 RJ= 0621-3 RJ 0621-5 RJ 0621-7 Inlet No. Req. Per A/C 2 2 502 50 162 16 4 4 2 t 2 a a 8 2f a. 2. 4 t i a 2. 2 2 System Part Name scoop Plate Sealing Strip Rivet Washer Comp. Dischg. Waeher Screw Clamp Alt. Clamp Flex Duct Clamp Alt. Clamp Flex Duct Stud Spacer Grommet Washer Nut Flex Duct. 331t Washer Clamp Alt. Clamp Nutplate Rivet Sealing Strip Sealing Strip Sesling Strip Box 243~3~. f- h .: / Ia- t) I I ‘. I / I PC a 3 ... : _ r - 0 / TUB0 ,_ Engine Item . .(I) ' 0 3 Ho. 'I-vriN COMANCHE Air Inlet No. Re Id PeT A3 C Part Kumber Filter Aesy Part rrame 2 RJ 0605-21 2 Can Assy 3 RJQ605-27 2 Seal 4 +-20 6- wing Nut 5 ~h960-416 6 Washer 6 RJ 0605-33 2 Cap 7 xN7LA5 6 Bolt 8 RJ 0645-51 6 Rai Assy 9 AN936&16 6 Washer 10 AN970-4 6 Washer 11 2OlL+85 2 Filter 12 Fuo607 13 RJ 9504-28-l 14 -2 5 ElklOW 2 Flex-Duct JJ3-4-A 8 Bolt 15 A-x970-3 . 8 Washer 16 A.N365-1032 8 Nut 17 m 0522 2 Gasket 78 RJ 0628 2 Asbestos 19 WUD-128 QS2OOM 5 6H 4 . Cl&!Ilp Alt. CbDp 4 Strip . -- - ‘u TUf330 T!'ilN AIR ALTERNATE No. No. ITEM 0 PART NUMBER COMANCHE INLET VALVE ASSY kQ'D A/C PER PART NAME 1 iJ'22D62P4x2 12 SCREW 2 RJ 0605-81 2 FRAME L AN526-6R5 4 SCREW 5 f7J 0605-7 2 BRACKET 6 AN960-6 4 WASHER 7 AN365-632 4 NUT 8 PJ 0605-11 2 ARM ASSY 9 RJ 0605-41 2 AFW ASSY 10 PJ 0605-61 2 f%D Assy 11 59-012-062-0312 4 PiILL PIN 12 FIJ 0605-111 2 14 kS20392-2-49 2 PIN 15 AN381-2-76 4 COTTER '. ASSY . ASSY VALVE PIN 16 0 5 SPRING 17 CSR51029 18 PJ 19 70371-03 PIN 20 70371132 Qu~HING 21 AN31 O-3 NUT 22 AN960-10 i:’ A SHE R 0605-55 RUBBER PAD (EXISTING) (EXISTING) (EXISTING) \ \ / - TURBO 'IfYIN COMANCHE Engfxie-Exhhst.Syetem .Itxnl I) 7 hT0. Part Number No. R 'd Per A C 9 Part Name Exhaust Stack 1 23850-10 2 RJ 0602-41 Exhaust Stack 3 RJ 0602-51. Faust 4 RJ 060241 Exhaust Stack 65321 Gasket Stack (Piper) \ 8 TURBO TWIN CCMANCHX Turbocharger Item No. Part Exhaust System No. Reo'd Per A)C Number Part 1lame q 1 RJ 0603-11 1 Waste Gate Body 0 2 RJ 0050 1 htterfly cl 3 RJ 0057 1 Shaft cl 4 R.J O-055 1 Plug a. 5 RJ 0053 1 Ring c 6 3l-LO62-0562 1 Roll 8 RJ 2 Control 0048-l 5 Pin 13 RJ 0115 2 Gasket 14 RJ 0114 2 Gasket 15 U4204SS-3691d 4. Alt. .4 6121E31369Z Am Clamp Clamp 16 RJ 0604 17 H-170 18 RJ 4120-11 2 Waste Gate Spring FLT 0603-q 1 Stiffener q *19 2A/R 1) * 9 I For RJ 0603-501 Assy only. T/C Exhaust Stack Heat - Rem Paint -. -. .-. I-- .;- - __- --.- 'TURBO TWIN COb!!NCHE Turbocharger No. Itern NO. a Number R 9 ‘d Per A C &rt Name RJ 0325 2 ?kboch.arger 1 RJ 0612-21 2 Bracket 2 2 Bolt 3 AN5-13s ~960-516 4 _I) part Mount System Washer 10 4 Nut 2 Bracket 2 Bolt 2 Zee Bracket AN960-10 4 Washer 10 A.X363-1032 4 Nut 11 RJ 0612-11 2 Bracket AN3-4A 4 Bolt 72 13 AN&-ll~'- 2 Bolt A~960-476 8 Washer 14 15 AN363428 2 Nut 16 ANGLO-416L 4 Washer AN?36AL16 2 Washer 17 RJ 0326-2 2 Alt. TurbochCger 18 RJ 0326 2 Alt. Turbocharger 19 J AN363-5u, 6 W 7 AN+la 8 RJ 9 0612-41 0612-31 0 -. \ _ _.. ,_‘Aa .-it; \ ,i \ -’ .P. .:-..__. 43\ --. -__._. ” I .- TURBO TVTN COMANCHE Turbocharger Tten No. 1 3” 4 :, __e 7 8 9 2 2 RAT0609 u3-u 1 4 RJ 0620 ANY+7032 MT340 MT84O&D 4 2 2 RJ 0610-7 70371-03 70371-02 iw310-3 A.N381-2-16 A8?44-632-245 RJ 2015-3 RJ 1008-71 RJ 0610-3 RJ 0610-1 AN34 RJ 0133 2.L 25 26 **27 M28 e 345-b 3V702L1059-140-144 RJ 1008-l AN960-10 15 16 17 18 19 20 *21 22 23 31 855Sl-R-9-D lf330 5154-036-803 RJ 0610-13 32 AN526-10RS **a **30 22105-03 AN816-2D ;z 35 36 37 AN931-5-9 RJ 0630-l 5Pe 02 * i>* 13 No. Re Id Per A7 C Nunber RJ 0131 RJ 2015-7 8200-J-2 RJ 0610-5 755SS-3 RJ 0610-q **10 11 12 13 14 /' Part Control Used only with 1 1 1 1 1 1 2 4 8. 7 2 2 4 4 4 1 1 1 1 2 1 2 2 2 1 4 2 -_ 1 ; 1 1 System Part Control Asq Alt. Control Placard - T/C Control T/C Control Panel Bolt Fuel Flow Gauge Nut Grommet Holder Grommet Placard - Wide Open Throttle Breaker Placard - Circuit Connector Placard - Boost Punp Clamp Placard - Fuel Cap Washer Placard - RPM Pin Bushing Nut Cotter Pin Instl. Clip Placard - 25,000 Feet Placard - Oxygen Placard - Descent Placard - T/C Operation Bolt Placard - T/C Oil Warning Light Assy Bulb - 12 Volt Alt. Light Assy Placard - Speed Limit. Screw Gasket Nipple Grommet Alt. Fuel Flow Gauge Alt. Fuel Pressure Gauge ASSY Item #5 or k'37. Optional with Spin-On oil Filter Not req'd with AC Full Flow Oil Name System. Filter System. NS4-T -- ^--^- L FULL / --. T’I F-ILL f R CAP 7 i--i FUEL FLOh’/-m~ LINE (ME) u FIG -TO ‘---FLAP CIRCUl?(EX/STlNG) SOLENOID &WAKER TURBO 'IYIN COMANCHE Control Item Name 2 Prop. 2 RJ 0616 2 Mjx-twe 3 RJ 0613 2 Throttle GOP. Control Control 12 Screw (Edsting) 5 AN960-8 12 Washer (Existing) 6 m363-832 12 Nut (Ejdsting) 7 1821942 6 Clamp (Edsting) 8 759s-7 2 ChJ.Up 9 AN526ARlO 2 Screu AN960-8 2 Washer 11 AN365-832 2 Nut 12 RJ 0611-5 2 Tube *13 RJ 0611-21 2 Prop. *14 .RJ 0611-15 2 Tube - are used a when the A/C is equipped Bracket Bracket Control AN515-8B9 ’ k- These parts 15 Part RJ 0611-11 10 ;’ No. Req'd Per A/C 1 4 a Part Number No. Brackets Bracket Gov. Control Smith AC oil Bracket filters. a/ -0 I ,I ./ 11 12 TURBO 'IYIN COWNCHE Turbocharger Item Part No. Number AN823-4D 624000-4-0260 lllF417-4S-0260 624COO-6-0290 lllF417-6S-0290 1 2 3 321444-74 NAs43-3-48 4-4GTX-D RJ 0190 559-A-2MP-27 AN742-1% AN526-lOR20 AN%&10 AN914-2D A10-75 AN912-1D AN911-2D AN917-2D 7 8 1C I) 11 12 73 14 15 16 17 18 . 19 20 21 22 .23 2L. uoo5-21, m822-4-4D 6L!+CCO-4-0224 lllF417-4S-022L AN823-6D AN8234 NASL85-4-61 AN823-6D SAE Type E-7 w-4 45004 AN822-6D AN&!+4D AN912-5D AN816-6-2D MS27226-6 ' AN816-6D 25 * 26 27 *28 *29 “30 Lubrication No. Reo’d Per AIC 2 2 2 2 2 z 2 2 2 4 4 4 2 4 2 2 2 2 2 2 2 2 2 2 2 4 L 2 2 2 2 2 2 System Part &lne Elbow Hose Assy Alt. Hose Assy Hose Assy Alt. Hose Assy Filter Spacer Connector Alt. Connector Check Valve Clamp Screw Washer Elbou RivTmt Bushing Nipple Tee Pressure Switch Elbow Hose Assy Alt. Hose Xssy Elbow Elbow Hose (Existing) RboLf Clamp (Existing) Alt. Clamp Alt. Clamp ELbow Elbow Bushing Nipple Hose End (45O) Nipple l St 17 These parts are used & For Alternate Oil Supply vhen the A/C is equipped tith AC oil System see Spin-On Oil Filter System. filters. 2 24 / 3 / TUFtBO TUCIN CCMAN'XE Dual i Drive Pad Assy Re Id Per A3C NO. Item Part No. 1 Number 1 1 2 1 1 1 1 M-861 B107 =W3 5000-112 RJ 0030 213 0 8 ? 10 11 13 14 15 3 17 18 19 20 21 22 I,'. I) 1 1 RJ 0039-101 RJ 0031 RJ 0029 1 1 Assy, 2 hq'd per A/C 5101-87 1 ; 1 8 8 2 2 2 4 L 2 2 2 2 2 2 2 2 L 2 2 2 2 LL22BO66J16x2 AN%&616 65098 6Oc96 751833 AN822-4-4 AN822-5-4 ;‘o 68315 72053 31 *32 *33 34 35 36 n*37 S500 Type FCC-l AN912-91) RJ*0572-11 AN932-3D RJ 0118 AN913-2D 5 Used on Alt. ** These parts 0039-104 :: 13 4 RJ 0614-11 23 ;L(, 25 26 27 28 **RJ _( Special RJ 0260 RJ OlCO RJ 0251 -L.E?.2UO58J16x2 RJ 0116 LL22U058J12x2 RJ'OC40 AN960-416 AN365-428 RG-15980-Pl RJ 0615 12 Name 623~ Case - Fwd Section Gear Case - Aft section Gear Case - Aft Section Pin Bearing Bearing Seal snap Ring Shaft 1 R&T 0032-2 RJ 0033-2 RJ 0033-'(~peC~) 7-0816-l ** Part Key Gear Gear S-P Ring Stud Stud Washer Screw Gasket Screw <ear Shaft Washer Nut Fuel Pump Spacer Fuel Pump Shroud Cap Screw Washer Cover Plate Gasket Gasket - Prop. Gov. Elbou (Ejdsting) Elbow (E&ting) Gasket Gasket Alt. Fuel Pump Bushing Fuel Punp Shroud Plug Casket Plug Fuel Pump only. are used onlv when the A/C is equipped with AC oil filters. , tf?? I v FIG. X ,;I; TURBO TWIN COMANCHE Pressure Item Part No. Number EL7 1034-41 1 RJ 1031 ~~960-516L 0 I’ No. Re 'd Fer A3 C 8 16 System Pari; Name Shroud Crome t 8 Washer 8 Hose 2 RJ 3 RJ 0625-l 2 Manifold 4 hN7L2-SC 8 c1aap 5 RJ 0625-2 2 %.nifold 6 hN804-3D 2 Tee 7 AN526-6% 6 Screw 8 AN322-3D 2 Elbow 9 AN6nO-3-79 2 Hose Assy 10 .AN822-2IJ 2 Elbow 11 AN6270-2-24 2 Hose Assy 12 RJ 0631 2 Boost Ref. Tea 13 AN6270-2-17 2 Hose Assy P-200-61-m 7 Bulkhead Union 14 e 1630 Reference z- ‘- 15’ G-4-T 16 AN960-6L 6 Washer 17 AN365-632 6 Nut 18 AN924-3D 2 r:ut 19 SAE Type ii-7 m-4 65004 Aasy 'lLbe 15 16 16 16 Asgy Clamp Alt. Clamp ‘41t. Clamp 20 AN93616 2 Was her 21 ~340-6 2 Nut 22 AN960-616 L Masher .e . -4. / 7 \ TO FUEL (SEE -Et-) EXISTIt&, CLAMPS &.. FASTENERS r \ FLOW GAG I z n,... T-. ,.: . -n!; :.:-I.: ,” . :.‘.... ., .A rr 7 .- - --A’> 'I'iiO 'ME COYANCHE Nacelle Item No. Part No. FLeaId Per AIC Ehmber 2 54c 18 AN960-6L 4 4 FL3 0619-5 RJ 0619-9 a : .. e 2.3 Parts Part Name Grommet Washer Louver Alt. Louver 80 Rivet RJ 0618-3 2 Patch 6 AN5264R8 1e 7 RJ 0618-5 2 Bracket 8 AN526433 2 Screw 9 AN~604L 2 Washer 10 ANJ65-832 11 62Looo-3-0180 1.1 lF417-3S-0180 12 'AN365-1032 8 Nut 13 AN526-lOR8 6 Screu 14 AN960-10 6 'rlasher 15 8529245 2 Oil 16 NAS451-18 2 Button 17 AN52643R6 6 Screu 18 AN365-632 18 19 +-2Ox3/4.RH 21 AN9004 4 AN426AD3-4 5 Screw Nut H/S Hose Alt. Ass-y Hose Ass-y Cooler Plug Nut 2 Plug 2 Cash (Prop. Rasher Governor) \\ FIG -x-n- I\ TURBO TWX Spin-On Itern Part No. Oil Filter No. *Rq ‘d Per A/C Number 3 Systen Psi-t Name 1 AN8234 2 Elbou 2 62!+000-4-02Z 11 lF417-LwS-02Z 2 2 Hose Alt. ,!+-,!+-DTY-B 2 Elbou 2 Check 2 011 Filter Adapter RI- 0167 2 Gil Elerrent 'dL'D-128 QS2COM 568 2 2 Blk. MLOW-2L 2 Pressure AN913-;D 2 Plug AN3-7A 4 Bolt 10 AN970-3 8 Washer 11 Nfi43-3-U L Spacer 12 AN365-1032 4 Nut 17/ I3.J 0634-3 2 Stiffener 14 ANL70PDG-4 8 Iii-ret 15 ANL+70JD4-6 10 Rivet 16 hN822-L-4D 2 Elbov 17 624000-G-0360 lllFL17-4s-0360 2 2 Hose Alt. AN8234 2 ElbOU B-4C2-25 n~q-2lv-2r RJ 0188 9 18 0 25 COMANCHZ Used in lieu 2j of Pressure Switch. Assy Hose Assy Valve Filter Assy Clamp Clamp Xssy Hose Switch Assy (Cptional) I I TO TURBO .7
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